Winter Maintenance Guide for Truck-Mounted Cranes | Expert Tips

The Ultimate Winter Maintenance Guide for Your Truck-Mounted Crane

Cold weather poses unique challenges to heavy equipment. A proactive winter maintenance regimen is not just about preventing breakdowns—it’s crucial for ensuring safety, maximizing uptime, and protecting your investment. This comprehensive guide details the key steps to prepare and protect your truck-mounted crane throughout the winter season.


Part 1: Core Systems Winterization Checklist

1. Engine & Cooling System: The Heart of Reliability

The engine is most vulnerable during cold starts. Ensure its protection by:

  • Switching Fluids: Replace engine oil with a lower-viscosity, winter-grade oil. Verify that your engine coolant is a 50/50 mix with a freezing point 10-15°C below local minimums.
  • Proper Warm-Up: Idle for 5-10 minutes, then operate crane functions without load until hydraulic fluid reaches 50-80°C 
  • Additional Care: Use radiator covers and inspect belts for cold-weather cracks.

2. Hydraulic & Drivetrain: Ensuring Smooth Operation

Thick fluid can cause jerky movements and damage pumps. Manage it with:

  • Winter-Grade Oils: Switch to hydraulic and gear oils formulated for low-temperature operation.
  • Moisture Management: Periodically drain water from the hydraulic tank reservoir to prevent ice blockages.

3. Electrical System & Battery: Power in the Cold

  • Battery Maintenance: Clean terminals and test charge. Disconnect the negative terminal if stored for >2 weeks.
  • Inspect Wiring: Check for brittleness in wiring harnesses caused by freezing temperatures.

4. Structure, Wire Rope & Tires: Mechanical Integrity

  • Lubrication: Use calcium- or lithium-based cold-weather grease to resist water wash-out.
  • Wire Rope Care: Use specialized lubricants to prevent internal corrosion.
  • Tire Pressure: Check bi-weekly; cold weather causes significant PSI drops.

Part 2: Recommended Winter Maintenance Schedule

FrequencyKey Maintenance Tasks
Pre-WinterChange oils/coolant, full chassis lubrication, inspect hoses & seals.
MonthlyTest battery, inspect electrical systems, drain hydraulic moisture.
Bi-WeeklyAdjust tire pressure, inspect wire ropes and hooks.
Storage (2-3 Weeks)Start engine, reach operating temp, run full motion range.

Part 3: Special Winter Operating & Storage Notes

Pro Tip: Avoid pressure washing at sub-freezing temperatures to prevent ice from locking critical mechanisms.

  • Storage: Park on level ground with outriggers extended (if possible) and use wheel chocks.
  • Daily Inspection: Always perform a visual walk-around and no-load operational cycle.

Conclusion & Best Practices

The cornerstone of effective winter maintenance is proactive fluid management and disciplined warm-up procedures. Detailed record-keeping is essential for warranty compliance and resale value.

Disclaimer: Always prioritize your crane’s official Operator’s Manual.

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